INCREASE MACHINE LIFE & REDUCE DOWNTIME AND COMPONENT WEAR
Armour your components against wear, corrosion, and abrasion with ICS-200 ceramic linings. Our ceramic wear epoxy withstands the impact of modern production, increasing the life of your machinery by upwards of 60 per cent and reducing unplanned downtime. Whatever your industry, ICS Ceramic Wear Epoxy is your solution.
Mining & Mineral Powder Industries
Excessive wear and abrasion is inevitable when dealing with the mining and mineral powder industries. Elaborate production systems must withstand the challenges posed by maximum tonnages and high impact abrasion. To improve productivity, you need increased wear resistance. Our ceramic linings are the solution for increasing the service life of your pumps, chutes, skirt boards, and other equivalent components.
Iron & Steel
Wear resistant products are relied upon in the iron and steel industry. The principle processes within this industry create much wear and abrasion. Our unique ceramic solutions are a cost-effective way to give products such as piping, hoppers, elbows, and chutes increased durability and a longer service life.
Coal
In the coal industry, pipe systems suffer from high levels of wear due to the movement of fuel within the pipes. To combat these high levels of wear on piping, valve components, ducts, and other coal system components, use our ICS-200 ceramic wear epoxy. Our engineering expertise gives you economical wear resistance that increases your operating efficiency.
Aluminum
To minimize unscheduled down time in the aluminum industry, ICS can protect your components against abrasion with a customized wear resistant system. This economical solution - especially when compared to the cost of equipment replacement and/or repair - requires ICS to work with you to design, engineer and manufacture protection custom-designed to match your operation.
Cost Analysis of ICS-200 wear protection
As shown below, use of ICS-200 ceramic epoxy can save you thousands of dollars. The example below is based on appoximate costs covering the service life of two 10/8 size slurry pumps, one of which has main components protected with ICS-200 and one which is not protected.
| NOT PROTECTED BY ICS-200 CERAMIC EPOXY |
PROTECTED WITH ICS-200 CERAMIC EPOXY |
| 1st cycle |
Impeller & Throatbush replacement |
|
| Item |
Quantity |
Cost$ |
Extended$ |
$7,700
|
| Impeller |
1 |
$5,000 |
$5,000 |
| Throatbush |
1 |
$2,200 |
$2,200 |
| ICS-200 |
0 |
-- |
-- |
| Labour |
1 |
$500 |
$500 |
| Total |
$7,700
|
| 2nd cycle |
Impeller & Throatbush replacement |
|
| Item |
Quantity |
Cost$ |
Extended$ |
$15,400
|
| Impeller |
1 |
$5,000 |
$5,000 |
| Throatbush |
1 |
$2,200 |
$2,200 |
| ICS-200 |
0 |
-- |
-- |
| Labour |
1 |
$500 |
$500 |
| Total |
$7,700
|
| 3rd cycle |
Impeller & Throatbush replacement |
|
| Item |
Quantity |
Cost$ |
Extended$ |
$23,100
|
| Impeller |
1 |
$5,000 |
$5,000 |
| Throatbush |
1 |
$2,200 |
$2,200 |
| ICS-200 |
0 |
-- |
-- |
| Labour |
1 |
$500 |
$500 |
| Total |
$7,700
|
|
| 1st cycle |
Impeller & Throatbush replacement |
|
| Item |
Quantity |
Cost$ |
Extended$ |
$7,700
|
| Impeller |
1 |
$5,000 |
$5,000 |
| Throatbush |
1 |
$2,200 |
$2,200 |
| ICS-200 |
0 |
-- |
-- |
| Labour |
1 |
$500 |
$500 |
| Total |
$7,700
|
| 2nd cycle |
Impeller & Throatbush
rebuilt with ICS-200 |
|
| Item |
Quantity |
Cost$ |
Extended$ |
$9,200
|
| Impeller |
0 |
-- |
-- |
| Throatbush |
0 |
-- |
-- |
| ICS-200 |
0 |
-- |
$1,000 |
| Labour |
1 |
$500 |
$500 |
| Total |
$1,500
|
| 3rd cycle |
Impeller & Throatbush
rebuilt with ICS-200 |
|
| Item |
Quantity |
Cost$ |
Extended$ |
$10,700
|
| Impeller |
0 |
-- |
-- |
| Throatbush |
0 |
-- |
-- |
| ICS-200 |
1 |
$1000 |
$1000 |
| Labour |
1 |
$500 |
$500 |
| Total |
$1,500
|
|
|
Benefit: $0.00
|
Benefit: $12,400
|
Our line of ceramic wear epoxy outperforms competing products like Belzona, Devcon, and Nordbak at a 3 to 1 ratio under similar conditions. ICS-200 gives you the option of either:
- Protecting your pre-existing castings or
- Re-build such items as pump casings, impellers, moils, truck liners, grizzly roll bars, and all crusher and mill liners.
This product is consumer friendly coming complete with MSDS sheets, but most importantly, with applied heat, will cure in less than one hour.
Read our case study
|
